The HXWV160130LNC-2500 is a Dry-Cut Diamond Wire machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HXWV160130LNC-2500
| Maximum workpiece length | 2500mm |
|---|---|
| Maximum workpiece width | 1600mm |
| Maximum workpiece height | 1300mm |
| Diamond wire diameter | 0.35-1.0mm |
| Worktable Y-axis travel | 2500mm |
| Wire frame Z-axis travel | 1300mm |
| Maximum diamond wire speed | 83m/s Max (vertical cutting) |
| Guide wheel diameter | 350mm & 250mm |
| Number of drive wheel grooves | 4 |
| Drive motor power | 3kW |
| Maximum drive motor speed | 2840 RPM |
| Worktable Y-axis minimum feed increment | 0.01mm |
| Wire frame Z-axis minimum feed increment | 0.01mm |
| Worktable Y-axis repeat positioning accuracy | 0.02mm |
| Wire frame Z-axis repeat positioning accuracy | 0.02mm |
| Total power consumption | Approx. 8.5kW |
| Power supply | AC380V 50Hz |
| Air source pressure | 0.6 MPa |
| Main machine dimensions (L×W×H) | Approx. 6300×3000×3400mm |
| Total machine weight | Approx. 7000kg |
| Model | HXWV160130LNC-2500 |
| Configuration | Dry-Cut Diamond Wire |
Main Components (BOM)
| Bed/Carriage | Precision steel structure | Prominer CNC | 1 set | |
|---|---|---|---|---|
| Workpiece motion mechanism | Precision steel structure | Prominer CNC | 1 set | |
| Wire frame | Precision steel structure | Prominer CNC | 1 set | |
| Main dust extraction port | Sheet metal | Prominer CNC | 1 set | |
| Protective cover | Precision sheet metal | Prominer CNC | 1 set | |
| Linear guide rail kit | Linear guide rail (double protection) | Pengyang | 4 pairs | |
| Precision ball screw kit | Ball screw (waterproof & dustproof cover) | Pengyang | 2 pairs | |
| Guide wheel bearing seat kit | Bearing seat assembly | Prominer CNC | 1 set | |
| Guide wheel bearing | Precision bearing | NSK or SKF | 1 set | |
| Pneumatic components | Cylinders/solenoid valves/pressure regulators/manual valves, etc. | Airtech/equivalent | 1 batch | |
| PLC and expansion modules | Programmable logic controller | Mitsubishi/Inovance/equivalent | 1 set | |
| NC wire cutting CNC system | 2-axis | HL | 1 set | |
| Touch screen | Touch screen | Kunlun Tongtai | 1 set | |
| Diamond wire drive motor and inverter | IP55 AC asynchronous motor and inverter | Inovance/Kangyuan/equivalent | 1 set | |
| Control motor and driver | YK86HB65/YKE2608MH | Yankong/Leisai/equivalent | 2 sets | |
| Electrical components | Circuit breakers/relays/switches/knobs, etc. | Delixi/Chint/Schneider/equivalent | 1 batch | |
| Guide wheels | Φ350 & Φ250 | Prominer CNC | 8 pieces | |
| Diamond wire | 0.35-1.0mm (optional) | Prominer CNC | 2 pieces |
Working Principle & Configuration
HXWV160130LNC-2500 Diamond Wire Cutting Machine
The machine features a YZ two-axis rectangular coordinate configuration, enabling automatic slicing functionality. It is equipped with an NC wire cutting CNC system that controls two-axis interpolation for two-dimensional pattern cutting. An optional vacuum suction cup is available for securing high-density thin materials. Description Main Components List Main Technical Parameters
Innovative 8-Wheel Configuration:
To enhance cutting efficiency and precision, this machine features a unique 8-wheel design that supports both vertical and horizontal cutting modes: a) Vertical Cutting Mode (4 Guide Wheels): The Y-axis carriage moves forward and backward to determine product thickness, while the wire frame Z-axis moves up and down for rapid vertical slicing, cutting, and trimming of workpieces. b) Horizontal Cutting Mode (6 Guide Wheels): The downward wire is converted to horizontal orientation. The wire frame Z-axis movement determines product thickness, while the Y-axis carriage linear motion enables rapid material slicing with a maximum cutting stroke of 2500mm. c) Unique Design Advantage: During horizontal cutting with 6 guide wheels, groove and wire replacement can be completed within 3 minutes without adjusting the guide wheel positions. This reduces operator skill requirements and improves work efficiency. The cutting area is equipped with dust extraction ports to minimize dust spillage. Internal dust collection pipes can be connected to external central dust collection system negative pressure pipelines.
Equipment Description and Main Configuration
Equipment Name: Annular Diamond Wire Cutting Machine Model: HXWV160130LNC-2500 Brand: Prominer CNC Manufacturer: Prominer CNC Main Machine Dimensions: Approx. 6300×3000×3400mm (L×W×H) Main Material: Precision steel structure Processing Objects: Graphite, carbon-carbon composites, carbon felt, ceramic bodies, etc.
Working Principle and Equipment Advantages
1. Diamond micro-powder electroplated annular wire moves at high speed driven by the wire feeding mechanism to cut materials. 2. YZ two-axis guide rail and ball screw linear motion system with PLC automatic slicing control system enables quick parameter setting and automatic slicing. 3. The wire cutting system can import CAD graphics for convenient processing and features power-off protection to prevent product damage during power outages. 4. Dual control system: PLC slicing control system and wire cutting CNC system for more convenient operation. 5. Cost-saving unique 8-wheel design supports both vertical and horizontal cutting modes – one machine functions as two machines. 6. Maximum vertical cutting wire speed of 5000m/min (83m/s), offering 30% faster cutting efficiency compared to low-speed machines (3000m/min). 7. Motion mechanisms feature double protection to prevent dust from entering ball screws and guide rails, with oil lubrication system to extend component lifespan. 8. Enhanced electrical box sealing based on industry characteristics to prevent dust entry and electrical component damage. 9. Multiple Φ100mm dust extraction ports can be connected via pipelines to the workshop’s central dust collection system.
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
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