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Diamond Wire Saws

HXWB6560L-450-C Endless Wire Saw Machine

HXWB6560L-450-C Wire Saw Cutting Endless Wire Saw Machine from Prominer CNC. Continuous-loop wire for ultra-low kerf & superior surface For hard & brittle material cutting.

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HXWB6560L-450-C
HXWB6560L-450-C

The HXWB6560L-450-C is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.

Continuous one-way cut

Eliminates reverse marks and boosts throughput vs reciprocating designs.

Minimal kerf & finish

Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.

Multi-wire media

Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.

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Servo tension control

Load-cell feedback keeps wire tension steady for consistent results.

Technical Data

Technical Specifications — HXWB6560L-450-C

Maximum workpiece length (mm) 450
Maximum workpiece width (mm) 450
Maximum workpiece height (mm) 450
Rotation diameter (mm) 650
Wire length (mm) 3830
Wire diameter (mm) 0.35-1.0
Worktable X-axis (cutting feed direction) stroke (mm) 600
Wire frame Z-axis stroke (mm) 450
Maximum wire speed (m/sec) 84 Max
Driving wheel diameter (mm) 350
Number of driving wheel grooves 4
Maximum driving motor speed (RPM) 2840
Wire frame Z-axis minimum feed (mm) 0.01
Worktable Y-axis minimum feed (mm) 0.01
Wire frame Z-axis repeat positioning accuracy (mm) ±0.02/300 (mm)
Worktable Y-axis repeat positioning accuracy (mm) ±0.02/300 (mm)
Total power consumption (kW) 4.7
Power supply AC380V 50Hz
Air source (MPa) 0.6
Main unit dimensions L×W×H (mm) Approx. 2200 × 2150 × 2100
Total machine weight (kg) Approx. 2580
Model HXWB6560L-450-C
Configuration Wire Saw Cutting

Main Components (BOM)

Bed/Carriage Precision steel structure Prominer CNC Set 1
Worktable Cast iron structure Prominer CNC Set 1
Wire frame Precision steel structure Prominer CNC Set 1
Filter water tank Stainless steel sheet metal Prominer CNC Set 1
Protective cover Precision sheet metal Prominer CNC Set 1
Linear guide rail kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat assembly Prominer CNC Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinder/solenoid valve/pressure regulating valve/manual valve, etc. Airtech/equivalent brand Batch 1
PLC and expansion module Programmable logic controller Mitsubishi/Inovance/equivalent brand Set 1
Touch screen Touch screen Domestic Set 1
Wire driving wheel motor and inverter AC asynchronous motor and inverter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leisai Set 2
Electrical components Protector/relay/switch/knob, etc. Delixi/Chint/Schneider or equivalent brand Batch 1
Guide wheel Φ350 &amp; Φ250 Prominer CNC Piece 4

Working Principle & Configuration

HXWB6560L-450-C Wire Saw Cutting Machine

Model: HXWB6560L-450-C Brand: Prominer CNC Manufacturer: Prominer CNC Main Unit Dimensions: L×W×H (mm) ≈ 2200 × 2150 × 2100 Main Material: Cast iron / Precision steel structure Description Main Components and Parts List Technical Parameters – HXWB6560L-450-C

Working Principle

The machine operates through the following mechanisms: Diamond micro-powder electroplated annular wire moves at high speed driven by guide mechanisms to achieve material cutting XZ two-axis guide rail ball screw linear motion mechanism; motion axes are driven by stepper motors for positioning control Worktable equipped with R-axis rotary mechanism PLC control system Oil lubrication system Fully enclosed protective cover Stainless steel cutting fluid circulation and filtration system

Key Features

High-precision cutting for hard and brittle materials PLC automated control system Fully enclosed design for safety Efficient cutting fluid circulation and filtration system High-speed wire operation up to 84 m/s Precision positioning with ±0.02mm accuracy Compact footprint with robust construction Suitable for optical, acoustic crystals, silicon carbide, ceramics and glass processing

Support & Service

After-Sales Service

Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.

Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.

A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.

Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.

Installation & Training

Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.

Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.

Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.

Operating Environment & Safety

Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.

A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.

Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.

Other Endless Wire Saw Machine Models

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