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Diamond Wire Saws

HXW150100LNC Endless Wire Saw Machine

HXW150100LNC Wire Saw Cutting Endless Wire Saw Machine from Prominer CNC. Continuous-loop wire for ultra-low kerf & superior surface For hard & brittle material cutting.

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HXW150100LNC
HXW150100LNC

The HXW150100LNC is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.

Continuous one-way cut

Eliminates reverse marks and boosts throughput vs reciprocating designs.

Minimal kerf & finish

Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.

Multi-wire media

Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.

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Servo tension control

Load-cell feedback keeps wire tension steady for consistent results.

Technical Data

Technical Specifications — HXW150100LNC

Maximum workpiece length (mm) 1500
Maximum workpiece width (mm) 1500
Maximum workpiece height (mm) 1000
Worktable Y-axis travel (mm) 800
Worktable Z-axis travel (mm) 1000
Wire frame throat depth (mm) 800
Abrasive wire length (mm) Approx. 7590
Abrasive wire diameter (mm) 0.35~1.0/2.2
Guide wheel specification Diameter 350mm
Number of guide wheel grooves 4
Abrasive wire linear speed (m/sec) 80 Max
Drive motor power (kW) 2.2
Drive motor maximum speed (RPM) 2840
Worktable X-axis minimum feed (mm) 0.01
Worktable Y-axis minimum feed (mm) 0.01
Worktable X-axis repeat positioning accuracy (mm) ±0.02
Worktable Y-axis repeat positioning accuracy (mm) ±0.02
Dust collection port diameter (mm) 100
Total machine power consumption (kW) 7.8
Power supply (three-phase five-wire) AC380V 50Hz
Air source (MPa) 0.6
Equipment overall dimensions (L×W×H) (mm) Approx. 3535×2950×2440
Total machine weight (kg) Approx. 4870
Model HXW150100LNC
Configuration Wire Saw Cutting

Main Components (BOM)

Frame/Carriage Precision steel structure Prominer CNC Set 1
Workpiece clamping mechanism Precision steel structure Prominer CNC Set 1
Wire frame Precision structural parts Prominer CNC Set 1
Main dust suction port Sheet metal Prominer CNC Set 1
Full protective cover Sheet metal Prominer CNC Set 1
Linear guide kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat Prominer CNC Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinder/Solenoid valve/Pressure regulating valve/Hand pull valve, etc. Airtech/Equivalent brand Batch 1
PLC and expansion module Programmable logic controller Mitsubishi/Inovance equivalent brand Set 1
Touch screen Touch screen Domestic Set 1
NC special-shaped control cabinet Independent electrical cabinet Domestic Set 1
Abrasive wire drive motor and frequency converter IP55 AC asynchronous motor and frequency converter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leadshine Set 2
Electrical components Protector/Relay/Switch/Knob, etc. Delixi/Chint/Schneider or equivalent brand Batch 1
Guide wheel Φ350 Prominer CNC Piece 4
Abrasive wire Approx. 7590 Prominer CNC Piece 1

Working Principle & Configuration

HXW150100LNC Wire Saw Cutting Machine

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Key Features:

XY two-axis rectangular coordinate configuration Equipped with wire cutting CNC system Controls two-axis interpolation linkage for 2D pattern cutting of materials Internal dust collection pipeline that can be connected to external central dust collection system negative pressure pipeline

Main Configuration (Including Major Mechanisms)

Equipment Name: Circular Abrasive Wire Saw Cutting Machine Equipment Model: HXW150100LNC Equipment Brand: Prominer CNC Manufacturer: Prominer CNC Main Material: Steel Structure Processing Objects: Ceramic blanks / Graphite / Carbon-carbon composite materials

Working Principle:

Diamond micropowder electroplated circular abrasive wire achieves material cutting through high-speed movement driven by the wire transport mechanism XY two-axis guide rail ball screw linear motion mechanism Motion axis driven by stepper motor PLC control + wire cutting control system Manual oil injection lubrication system Configured with Φ100mm dust suction port, which can be connected to the central dust collection pipeline in the installation workshop via pipeline

Support & Service

After-Sales Service

Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.

Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.

A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.

Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.

Installation & Training

Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.

Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.

Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.

Operating Environment & Safety

Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.

A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.

Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.

Other Endless Wire Saw Machine Models

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