The HXVB3030TL-C is a Vertical Bridge Wire Saw machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HXVB3030TL-C
| Maximum workpiece length (mm) | 300 |
|---|---|
| Maximum workpiece width (mm) | 300 |
| Maximum workpiece height (mm) | 300 |
| Swing angle | Maximum ±7° (adjustable) (optional) |
| Wire saw length (mm) | Approx. 3400 |
| Wire saw diameter (mm) | 0.35-1.0 |
| Worktable X-axis stroke (mm) | 200 |
| Worktable Y-axis stroke (mm) | 200 |
| Maximum wire saw speed (m/sec) | 60 Max |
| Rotation speed | Variable frequency speed regulation |
| Drive wheel diameter (mm) | 3×D250 + 2×D180 |
| Drive wheel groove number | 4 |
| Drive motor power (kW) | 1.5 |
| Drive motor maximum speed (RPM) | 2840 |
| Worktable X-axis minimum feed (mm) | 0.01 |
| Worktable Y-axis minimum feed (mm) | 0.01 |
| Worktable X-axis repeat positioning accuracy (mm) | ±0.02/300 (mm) |
| Worktable Y-axis repeat positioning accuracy (mm) | ±0.02/300 (mm) |
| Total power consumption (kW) | 3 |
| Power supply | AC220V 50Hz |
| Main unit dimensions L×W×H (mm) | Approx. 1110×1100×2350 |
| Total weight (kg) | Approx. 1100 |
| Model | HXVB3030TL-C |
| Configuration | Vertical Bridge Wire Saw |
Main Components (BOM)
| Bed/Carriage | Precision steel structure | Prominer CNC | Set | 1 |
|---|---|---|---|---|
| Workpiece clamping mechanism | Precision steel structure | Prominer CNC | Set | 1 |
| Wire frame | Precision steel structure | Prominer CNC | Set | 1 |
| Filter water tank | Stainless steel sheet metal | Prominer CNC | Set | 1 |
| Protective cover | Precision sheet metal | Prominer CNC | Set | 1 |
| Linear guide kit | Linear guide rail | Domestic | Pair | 4 |
| Precision screw kit | Ball screw | Domestic | Pair | 2 |
| Guide wheel bearing seat kit | Bearing seat assembly | Prominer CNC | Pair | 4 |
| Guide wheel bearing | Precision bearing | NSK or SKF | Piece | 8 |
| Pneumatic components | Cylinder/solenoid valve/pressure regulating valve/hand valve, etc. | Airtech/equivalent brand | Batch | 1 |
| PLC and expansion module | Programmable logic controller | Mitsubishi/Inovance or equivalent brand | Set | 1 |
| Touch screen | Touch screen | Domestic | Set | 1 |
| Wire drive motor and inverter | AC asynchronous motor and inverter | Domestic | Set | 1 |
| Control motor and driver | Stepper motor | YAKO/Leisai/equivalent brand | Set | 2 |
| Electrical components | Protector/relay/switch/knob, etc. | Delixi/Chint/Schneider or equivalent brand | Batch | 1 |
| Guide wheel | Φ180/250 | Prominer CNC | Piece | 5 |
| Wire saw | 3400 | Prominer CNC | Piece | 2 |
Working Principle & Configuration
HXVB3030TL-C Wire Saw Machine
Equipment Model: HXVB3030TL-C Equipment Brand: Prominer CNC Manufacturer: Prominer CNC Main Unit Dimensions: L×W×H (mm) ≈ 1110×1100×2350 Main Material: Precision steel structure Processing Objects: Optical crystals, acoustic crystals, silicon carbide, ceramics and other hard and brittle materials Description Main Components and Parts List Technical Parameters
Working Principle
Diamond powder electroplated endless wire saw operates at high speed driven by the guide mechanism to realize material cutting XY two-axis guide rail ball screw linear motion mechanism; motion axes are driven by stepper motors PLC control Equipped with oil lubrication system Fully enclosed protective cover Stainless steel cutting fluid circulation and filtration system Optional swing fixture configuration
Key Features
High-precision cutting for hard and brittle materials Diamond electroplated endless wire saw technology Dual-axis precision motion control system PLC-based automation control Integrated lubrication system Complete safety enclosure Efficient cutting fluid circulation system Optional swing fixture for angular cutting Compact design with comprehensive functionality
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.