The HXV5040L-C is a Vertical Wire (Diamond) machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HXV5040L-C
| Maximum workpiece length (mm) | 500 |
|---|---|
| Maximum workpiece width (mm) | 500 |
| Maximum workpiece height (mm) | 400 |
| Wire length (mm) | 3730 |
| Wire diameter (mm) | 0.35-1.0 |
| Worktable Y-axis travel (mm) | 500 |
| Worktable Z-axis travel (mm) | 400 |
| Maximum wire speed (m/sec) | 80 Max |
| Drive wheel diameter (mm) | 350 |
| Drive wheel groove number | 4 |
| Drive motor maximum speed (RPM) | 2840 |
| Worktable Y-axis minimum feed (mm) | 0.01 |
| Worktable Z-axis minimum feed (mm) | 0.01 |
| Worktable Y-axis repeat positioning accuracy (mm) | ±0.02/300 |
| Worktable Z-axis repeat positioning accuracy (mm) | ±0.02/300 |
| Total power consumption (kW) | 5 |
| Power supply | AC380V 50Hz |
| Air source (MPa) | 0.6 |
| Main machine dimensions (L×W×H) (mm) | Approx. 1750 × 1480 × 2450 |
| Total machine weight (kg) | Approx. 1625 |
| Model | HXV5040L-C |
| Configuration | Vertical Wire (Diamond) |
Main Components (BOM)
| Bed/Carriage | Precision steel structure | Prominer CNC | 1 set | |
|---|---|---|---|---|
| Workpiece clamping mechanism | Precision steel structure | Prominer CNC | 1 set | |
| Wire frame | Precision steel structure | Prominer CNC | 1 set | |
| Protective cover | Precision sheet metal | Prominer CNC | 1 set | |
| Linear guide rail kit | Linear guide rail | Domestic | 4 sets | |
| Precision screw kit | Ball screw | Domestic | 2 sets | |
| Guide wheel bearing seat kit | Bearing seat assembly | Prominer CNC | 4 sets | |
| Guide wheel bearing | Precision bearing | NSK or SKF | 8 pcs | |
| Pneumatic components | Cylinders/solenoid valves/pressure regulating valves/hand valves, etc. | Airtech/equivalent brand | 1 batch | |
| PLC and expansion modules | Programmable logic controller | Mitsubishi/Inovance or equivalent brand | 1 set | |
| Touch screen | Touch screen | Domestic | 1 set | |
| Wire drive motor and inverter | AC asynchronous motor and inverter | Domestic | 1 set | |
| Control motor and driver | Stepper motor | YAKO/Leisai/equivalent brand | 2 sets | |
| Electrical components | Protectors/relays/switches/knobs, etc. | Delixi/Chint/Schneider or equivalent brand | 1 batch | |
| Guide wheel | Φ350 | Prominer CNC | 3 pcs |
Working Principle & Configuration
HXV5040L-C Diamond Wire Cutting Machine
Model: HXV5040L-C Brand: Prominer CNC Manufacturer: Prominer CNC Main Machine Dimensions: Length × Width × Height (mm) ≈ 1750 × 1480 × 2450 Main Material: Precision steel structure Processing Objects: Alumina ceramic green bodies, graphite and other hard and brittle materials Description Main Components and Parts List HXV5040L-C Technical Parameters
Working Principle
Diamond micro-powder electroplated ring wire achieves material cutting through high-speed movement driven by the guide mechanism YZ two-axis guide rail ball screw linear motion mechanism; motion axes are driven by stepper motors to achieve positioning control PLC control system Equipped with oil lubrication system Fully enclosed protective cover Equipped with Φ100mm dust extraction port, which can be connected to the central dust collection pipeline in the installation workshop via piping
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.