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Diamond Wire Saws

HXV2020L-C Endless Wire Saw Machine

HXV2020L-C Vertical Wire (Abrasive) Endless Wire Saw Machine from Prominer CNC. Continuous-loop wire for ultra-low kerf & superior surface For hard & brittle material cutting.

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HXV2020L-C
HXV2020L-C

The HXV2020L-C is a Vertical Wire (Abrasive) machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.

Continuous one-way cut

Eliminates reverse marks and boosts throughput vs reciprocating designs.

Minimal kerf & finish

Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.

Multi-wire media

Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.

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Servo tension control

Load-cell feedback keeps wire tension steady for consistent results.

Technical Data

Technical Specifications — HXV2020L-C

Maximum workpiece length (mm) 200
Maximum workpiece width (mm) 200
Maximum workpiece height (mm) 200
Abrasive wire length (mm) 2255
Abrasive wire diameter (mm) 0.35-1.0
Worktable X-axis stroke (mm) 200
Worktable Y-axis stroke (mm) 200
Maximum abrasive wire speed (m/sec) 58 Max
Drive wheel diameter (mm) 250
Drive wheel groove number 4
Drive motor maximum speed (RPM) 2840
Worktable X-axis minimum feed (mm) 0.01
Worktable Y-axis minimum feed (mm) 0.01
Worktable X-axis repeat positioning accuracy (mm) ±0.02/300
Worktable Y-axis repeat positioning accuracy (mm) ±0.02/300
Total power consumption (kW) 5
Power supply AC220V 50Hz
Air source (MPa) 0.6
Main unit external dimensions L×W×H (mm) Approx. 1090×1100×1930
Total machine weight (kg) Approx. 500
Model HXV2020L-C
Configuration Vertical Wire (Abrasive)

Main Components (BOM)

Bed/Carriage Precision steel structure Prominer CNC Set 1
Workpiece clamping mechanism Precision steel structure Prominer CNC Set 1
Wire frame Precision steel structure Prominer CNC Set 1
Protective cover Precision sheet metal Prominer CNC Set 1
Linear guide rail kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat assembly Prominer CNC Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinders/solenoid valves/pressure regulating valves/manual valves, etc. Airtech/equivalent brand Batch 1
PLC and expansion modules Programmable logic controller Mitsubishi/Huichuan or equivalent brand Set 1
Touch screen Touch screen Domestic Set 1
Abrasive wire drive wheel motor and inverter AC asynchronous motor and inverter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leisai/equivalent brand Set 2
Electrical components Protectors/relays/switches/knobs, etc. Delixi/Chint/Schneider or equivalent brand Batch 1
Guide wheel Φ250 Prominer CNC Piece 3
Abrasive wire 2255-50 Prominer CNC Piece 2

Working Principle & Configuration

HXV2020L-C Abrasive Wire Cutting Machine

Model : HXV2020L-C Brand : Prominer CNC Manufacturer : Prominer CNC Main Unit Dimensions : 1090×1100×1930mm (L×W×H) Main Material : Precision steel structure Processing Objects : Graphite and other hard brittle materials Description Main Components and Parts List HXV2020L-C Technical Parameters

Working Principle

Diamond micro-powder electroplated loop abrasive wire moves at high speed through the guide mechanism to achieve material cutting YZ two-axis rail and ball screw linear motion mechanism; motion axes driven by stepper motors for positioning control Worktable equipped with rotary mechanism (R-axis) PLC control system Oil lubrication system included Fully enclosed protective cover Equipped with Φ100mm dust extraction port, can be connected to central dust collection pipeline in workshop via ducting

Key Features

High Precision : Repeat positioning accuracy of ±0.02mm over 300mm travel Versatile Processing : Suitable for graphite and other hard brittle materials Flexible Control : PLC-based control system with touch screen interface Complete Protection : Fully enclosed design with integrated dust extraction Reliable Components : Uses quality bearings (NSK/SKF) and electrical components from reputable brands Efficient Cutting : Maximum wire speed up to 58 m/sec with variable speed control

Support & Service

After-Sales Service

Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.

Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.

A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.

Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.

Installation & Training

Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.

Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.

Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.

Operating Environment & Safety

Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.

A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.

Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.

Other Endless Wire Saw Machine Models

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