The HXT4040L-B is a Sand Wire Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HXT4040L-B
| Workpiece Diameter Range (mm) | 180-360 |
|---|---|
| Workpiece Maximum Length (mm) | 75-250 |
| Worktable X-axis Travel (mm) | 700 |
| Worktable Y-axis Travel (mm) | 450 |
| Sand Wire Length (mm) | Approximately 4700 |
| Sand Wire Diameter (mm) | 0.35~1.0 |
| Guide Wheel Specification | Diameter 350mm |
| Guide Wheel Groove Number | 4 |
| Sand Wire Speed (m/sec) | 60 Max |
| Drive Motor Power (kW) | 2.2 |
| Drive Motor Maximum Speed (RPM) | 2840 |
| Worktable X-axis Minimum Feed (mm) | 0.01 |
| Worktable Y-axis Minimum Feed (mm) | 0.01 |
| Worktable X-axis Repeat Positioning Accuracy (mm) | ±0.02 |
| Worktable Y-axis Repeat Positioning Accuracy (mm) | ±0.02 |
| Dust Collection Port Diameter (mm) | 100 |
| Total Machine Power Consumption (kW) | 5 |
| Power Supply (Three-phase Five-wire) | AC380V 50Hz |
| Air Source (MPa) | 0.6 |
| Equipment External Dimensions (L×W×H) (mm) | Approximately 3500×1850×2400 |
| Total Machine Weight (kg) | Approximately 3150 |
| Model | HXT4040L-B |
| Configuration | Sand Wire Cutting |
Main Components (BOM)
| Frame/Carriage | Precision Steel Structure | Prominer CNC | Set | 1 |
|---|---|---|---|---|
| Workpiece Clamping Mechanism | Precision Steel Structure | Prominer CNC | Set | 1 |
| Wire Frame | Precision Structural Components | Prominer CNC | Set | 1 |
| Main Dust Suction Port | Sheet Metal | Prominer CNC | Set | 1 |
| Linear Guide Rail Kit | Linear Guide Rail | Domestic | Set | 4 |
| Precision Ball Screw Kit | Ball Screw | Domestic | Set | 2 |
| Guide Wheel Bearing Seat Kit | Bearing Seat | Prominer CNC | Set | 4 |
| Guide Wheel Bearing | Precision Bearing | NSK or SKF | Piece | 8 |
| Pneumatic Components | Cylinder/Solenoid Valve/Pressure Regulating Valve/Manual Valve, etc. | Airtech/Equivalent | Batch | 1 |
| PLC and Expansion Module | Programmable Logic Controller | Mitsubishi/Inovance/Equivalent | Set | 1 |
| Touch Screen | Touch Screen | Domestic | Set | 1 |
| Sand Wire Drive Motor and Inverter | IP55 AC Asynchronous Motor and Inverter | Domestic | Set | 1 |
| Control Motor and Driver | Stepper Motor | YAKO/Leisai/Equivalent | Set | 2 |
| Electrical Components | Protector/Relay/Switch/Knob, etc. | Delixi/Chint/Schneider/Equivalent | Batch | 1 |
| Guide Wheel | Φ350 | Prominer CNC | Piece | 4 |
| Sand Wire | 4700-65 | Prominer CNC | Piece | 1 |
Working Principle & Configuration
Working Principle
Diamond micropowder electroplated ring sand wire achieves material cutting through high-speed movement driven by the wire running mechanism XY two-axis guide rail ball screw linear motion mechanism Motion axes driven by stepper motors Cutting length controlled by PLC program, synchronized adjustment with wire frame Manual oil injection lubrication system Equipped with Φ100mm dust suction port, can be connected to central dust collection pipeline in workshop via piping
Key Features
High Efficiency: Double wire cutting system doubles productivity Multi-Specification Compatibility: Easy adjustment for various product sizes Precision Control: PLC program control with ±0.02mm positioning accuracy Safety Protection: Equipped with comprehensive safety devices Dust Management: Advanced dust collection and blowing systems Automated Operation: Semi-automated process reduces labor intensity
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.