The HXB800C-C is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HXB800C-C
| Maximum workpiece diameter | 800 mm |
|---|---|
| Circular cutting diameter range | 495-810 mm |
| Workpiece outer circle allowance | 5-30 mm |
| Maximum workpiece height | 300 mm |
| Wire length | Approximately 4800 mm |
| Wire diameter | 0.35-1.0 / 1.8 / 4.0 mm |
| Worktable Y-axis travel (for determining cutting diameter position) | 200 mm |
| Maximum wire speed | 84 m/s Max |
| Drive wheel groove number | 4 |
| Drive motor power | 2.2 kW |
| Drive motor maximum speed | 2840 RPM |
| Worktable Y-axis minimum feed | 0.01 mm |
| Worktable Y-axis repeat positioning accuracy | ±0.02 mm |
| Total power consumption | 5 kW |
| Power supply | AC 380V 50Hz |
| Air source | 0.6 MPa |
| Equipment external dimensions (L×W×H) | Approximately 2800×2200×2000 mm |
| Total weight | Approximately 4000 kg |
| Turntable transmission method | Belt drive |
| Turntable speed | 0-1 revolution/minute |
| Model | HXB800C-C |
| Configuration | Wire Saw Cutting |
Main Components (BOM)
| Bed/Carriage | Precision steel structure | Prominer CNC | Set | 1 |
|---|---|---|---|---|
| Worktable | Steel | Prominer CNC | Set | 1 |
| Wire frame | Precision steel structure | Prominer CNC | Set | 1 |
| Filtration water tank | Stainless steel sheet metal | Prominer CNC | Set | 1 |
| Protective cover | Precision sheet metal | Prominer CNC | Set | 1 |
| Linear guide rail kit | Linear guide rail | Domestic | Set | 4 |
| Precision screw kit | Ball screw | Domestic | Set | 2 |
| Guide wheel bearing seat kit | Bearing seat assembly | Prominer CNC | Set | 4 |
| Guide wheel bearing | Precision bearing | NSK or SKF | Piece | 8 |
| Pneumatic components | Cylinder/solenoid valve/pressure regulating valve/hand valve, etc. | Airtech or equivalent | Batch | 1 |
| PLC and expansion module | Programmable logic controller | Mitsubishi/Huichuan or equivalent | Set | 1 |
| Special shape controller | Wire cutting controller | Domestic | Set | 1 |
| Touch screen | Touch screen | Domestic | Set | 1 |
| Wire drive wheel motor and inverter | AC asynchronous motor and inverter | Domestic | Set | 1 |
| Control motor and driver | Stepper motor | YAKO/Leisai or equivalent | Set | 2 |
| Electrical components | Protector/relay/switch/knob, etc. | Delixi/Chint/Schneider or equivalent | Batch | 1 |
| Guide wheel | Φ350 | Prominer CNC | Piece | 4 |
Working Principle & Configuration
HXB800C-C Wire Saw Cutting Machine
Model: HXB800C-C Brand: Prominer CNC Main Dimensions: 2800mm × 2200mm × 2000mm (L × W × H) Main Material: Precision steel structure Net Weight: Approximately 4000 kg Description Technical Parameters (Rotary Circular Cutting) Main Components and Parts List
Working Principle
The HXB800C-C wire saw cutting machine operates through the following mechanisms: Diamond micro-powder electroplated annular wire moves at high speed under the guidance mechanism to achieve material cutting Y/R two-axis configuration with Y-axis repeat positioning accuracy of ±0.02mm and R-axis rotation repeat positioning accuracy of 0.1° Wire frame is vertically adjustable to match materials of different heights PLC control system Equipped with oil lubrication system Fully enclosed protective cover Stainless steel cutting fluid circulation and filtration system
Key Features
High Precision: Y-axis repeat positioning accuracy of ±0.02mm ensures precise cutting operations Flexible Configuration: Adjustable wire frame accommodates various workpiece heights Advanced Control: PLC-based control system with touch screen interface for easy operation Safety Design: Fully enclosed protective cover ensures operator safety Efficient Cooling: Stainless steel coolant circulation and filtration system maintains optimal cutting conditions Quality Components: Premium bearings (NSK/SKF) and branded electrical components ensure reliability Wide Application: Suitable for processing various hard and brittle materials
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.