The HXB5050LNC-500-C is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HXB5050LNC-500-C
| Maximum Length of Irregular Cutting Workpiece (mm) | 500 |
|---|---|
| Maximum Width of Irregular Cutting Workpiece (mm) | 500 |
| Maximum Height of Irregular Cutting Workpiece (mm) | 500 |
| Maximum Diameter of Rotation Cutting Workpiece (mm) | 100 |
| Maximum Height of Rotation Cutting Workpiece (mm) | 300 |
| Wire Length (mm) | To be determined |
| Wire Diameter (mm) | 0.35-1.0 |
| Worktable X-axis Travel (mm) | 500 |
| Worktable Y-axis Travel (mm) | 500 |
| Wire Frame Z-axis Adjustable Range (mm) | 100-500 |
| Maximum Wire Speed (m/sec) | 84 Max |
| Guide Wheel Diameter (mm) | Φ350 (drive wheel) & Φ180 |
| Number of Guide Wheel Grooves | 4 |
| Drive Motor Power (kW) | 2.2 |
| Drive Motor Maximum Speed (RPM) | 2840 |
| Power Supply | AC380V 50Hz |
| Air Source (MPa) | 0.6 |
| Main Unit Dimensions L×W×H (mm) | Approx. 2950×2150×2500 (subject to actual design) |
| Overall Machine Weight (kg) | Approx. 4000 (subject to actual design) |
| Model | HXB5050LNC-500-C |
| Configuration | Wire Saw Cutting |
Main Components (BOM)
| Bed/Carriage | Cast iron | Prominer CNC | Set | 1 |
|---|---|---|---|---|
| Workpiece Clamping Mechanism | Precision steel structure | Prominer CNC | Set | 1 |
| Wire Frame | Precision steel structure | Prominer CNC | Set | 1 |
| Filter Water Tank | Stainless steel sheet metal | Prominer CNC | Set | 1 |
| Protective Cover | Stainless steel sheet metal | Prominer CNC | Set | 1 |
| Linear Guide Rail Kit | Linear guide rail | Domestic | Set | 4 |
| Precision Screw Kit | Ball screw | Domestic | Set | 2 |
| Guide Wheel Bearing Seat Kit | Bearing seat assembly | Prominer CNC | Set | 4 |
| Guide Wheel Bearing | Precision bearing | NSK or SKF | Piece | 8 |
| Pneumatic Components | Cylinder/solenoid valve/pressure regulating valve/manual valve, etc. | Airtech/equivalent brand | Batch | 1 |
| PLC and Expansion Module | Programmable logic controller | Mitsubishi/Inovance or equivalent | Set | 1 |
| Irregular Shape Controller | Wire cutting controller | Domestic | Set | 1 |
| Touch Screen | Touch screen | Domestic | Set | 1 |
| Wire Main Drive Motor and Inverter | AC asynchronous motor and inverter | Domestic | Set | 1 |
| Control Motor and Driver | Stepper motor | YAKO/Leisai/equivalent brand | Set | 2 |
| Constant Temperature Control System | Heating and cooling integrated machine | Domestic | Set | 1 |
| Electrical Components | Protector/relay/switch/knob, etc. | Delixi/CHINT/Schneider or equivalent | Batch | 1 |
| Guide Wheel | Φ350 & Φ180 | Prominer CNC | Piece | 4 |
| Wire Saw | Length to be determined | Prominer CNC | Piece | 2 |
Working Principle & Configuration
HXB5050LNC-500-C Wire Saw Cutting Machine
Model: HXB5050LNC-500-C Brand: Prominer CNC Manufacturer: Prominer CNC Main Unit Dimensions: L×W×H (mm) ≈2950×2150×2500 (subject to actual design) Main Material: Cast iron Processing Object: Sodium iodide Description Main Components and Parts List Technical Parameters – HXB5050LNC-500-C Wire Saw C
Working Principle
Diamond powder electroplated loop wire moves at high speed under the guidance mechanism to cut materials XY two-axis linear motion mechanism with guide rails and ball screws; motion axes driven by stepper motors Wire frame is adjustable in height , cutting height can be adjusted for more efficient cutting Standard vice clamping: enables conventional irregular shape cutting (see Figure 1) Vertical turntable fixture (adhesive type) : enables workpiece rotation cutting (see Figure 2) PLC control + NC wire cutting control system Equipped with oil lubrication system Equipped with constant temperature control system Fully enclosed stainless steel protective cover Stainless steel sealed cutting fluid circulation filtration system
Key Features
Dual Cutting Modes: Standard vice clamping for irregular shapes and vertical turntable for rotation cutting Adjustable Wire Frame: Z-axis height adjustment (100-500mm) for enhanced cutting efficiency Advanced Control System: PLC control integrated with NC wire cutting controller Precision Components: NSK/SKF precision bearings, Mitsubishi/Inovance PLC Complete Protection: Fully enclosed stainless steel protective cover with sealed cutting fluid circulation system Temperature Management: Integrated constant temperature control system Lubrication System: Automatic oil lubrication system for optimal performance
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.