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Diamond Wire Saws

HX8080LNC Endless Wire Saw Machine

HX8080LNC Wire Saw Cutting Endless Wire Saw Machine from Prominer CNC. Continuous-loop wire for ultra-low kerf & superior surface For hard & brittle material cutting.

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HX8080LNC
HX8080LNC

The HX8080LNC is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.

Continuous one-way cut

Eliminates reverse marks and boosts throughput vs reciprocating designs.

Minimal kerf & finish

Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.

Multi-wire media

Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.

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Servo tension control

Load-cell feedback keeps wire tension steady for consistent results.

Technical Data

Technical Specifications — HX8080LNC

Maximum workpiece length (mm) 800
Maximum workpiece width (mm) 800
Maximum workpiece height (mm) 800
Worktable X-axis travel (mm) 800
Worktable Y-axis travel (mm) 800
Wire saw length (mm) Approx. 5862
Wire saw diameter (mm) 0.35~1.0/1.8/4.0 (three types of guide wheels)
Guide wheel specification Diameter 350mm
Number of guide wheel grooves 4
Wire saw speed (m/sec) 84 Max
Drive motor power (kW) 2.2
Drive motor maximum speed (RPM) 2840
Worktable X-axis minimum feed (mm) 0.01
Worktable Y-axis minimum feed (mm) 0.01
Worktable X-axis repeat positioning accuracy (mm) ±0.02
Worktable Y-axis repeat positioning accuracy (mm) ±0.02
Dust collection port diameter (mm) 100
Total power consumption (kW) 5
Power supply (three-phase five-wire) AC380V 50Hz
Air source (MPa) 0.6
Equipment external dimensions (L×W×H) (mm) Approx. 3200×2600×2200
Total weight (kg) Approx. 3000
Model HX8080LNC
Configuration Wire Saw Cutting

Main Components (BOM)

Frame/Carriage Precision steel structure Prominer CNC Set 1
Workpiece clamping mechanism Precision steel structure Prominer CNC Set 1
Wire frame Precision structural component Prominer CNC Set 1
Main dust suction port Sheet metal Prominer CNC Set 1
Full protective cover Sheet metal Prominer CNC Set 1
Linear guide rail kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat Prominer CNC Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinder/Solenoid valve/Pressure regulating valve/Manual valve, etc. Airtac/Equivalent brand Batch 1
PLC and expansion module Programmable logic controller Mitsubishi/Inovance/Other equivalent brands Set 1
Touch screen Touch screen Domestic Set 1
Wire drive motor and inverter IP55 AC asynchronous motor and inverter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leadshine Set 2
Electrical components Protector/Relay/Switch/Knob, etc. Delixi/Chint/Schneider or equivalent brands Batch 1
Guide wheel Φ350 Prominer CNC Piece 4

Working Principle & Configuration

HX8080LNC Wire Saw Cutting Machine

Equipped with XY two-axis rectangular coordinate configuration, it can realize automatic slicing and profiling functions. A dust suction port is installed below the cutting area to reduce dust overflow from the cutting zone. The equipment is internally equipped with dust collection pipes that can be connected to external central dust collection system negative pressure pipelines. Description Main Components and Parts List Equipment Specifications

Equipment Description and Main Configuration

Equipment Name: Ring Wire Saw Cutting Machine Equipment Model: HX8080LNC Equipment Brand: Prominer CNC Manufacturer: Prominer CNC Co., Ltd. Product Dimensions: Length × Width × Height (mm) = 3000 × 2600 × 2200 Main Material: Steel Processing Object: Isostatic graphite Working Principle: Diamond micropowder electroplated ring wire saw moves at high speed driven by wire running mechanism to achieve material cutting XY two-axis guide rail ball screw linear motion mechanism Motion axes driven by stepper motors PLC control + NC wire cutting control system Manual oil injection lubrication system Equipped with Φ100mm dust suction port, can be connected to the central dust collection pipeline in the installation workshop through pipes

Key Features &amp; Advantages

High Precision: Repeat positioning accuracy of ±0.02mm on both X and Y axes Versatile Processing: Suitable for graphite, carbon-carbon composites, and ceramics Dust Collection System: Integrated dust collection with 100mm diameter port Advanced Control: PLC + NC control system for precise operation Large Work Envelope: Accommodates workpieces up to 800×800×800mm High-Speed Cutting: Wire saw speed up to 84 m/sec Quality Components: Premium bearings (NSK/SKF) and reliable electrical components Safety: Full protective cover for operator safety

Support & Service

After-Sales Service

Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.

Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.

A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.

Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.

Installation & Training

Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.

Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.

Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.

Operating Environment & Safety

Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.

A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.

Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.

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