The HX25080LNC is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HX25080LNC
| Maximum workpiece length (mm) (X direction) | 2500 |
|---|---|
| Maximum workpiece width (mm) (Y direction) | 600 |
| Maximum workpiece height (mm) (H direction) | 800 |
| Worktable X-axis travel (mm) | 2500 |
| Worktable Y-axis travel (mm) | 600 |
| Wire saw length (mm) | Approx. 6892 |
| Wire saw diameter (mm) | 0.35~1 |
| Guide wheel specification | Diameter 350mm |
| Number of guide wheel grooves | 4 |
| Maximum wire speed (m/sec) | 84 Max |
| Drive motor power (kW) | 2.2 |
| Maximum drive motor speed (RPM) | 2840 |
| Worktable X-axis minimum feed (mm) | 0.01 |
| Worktable Y-axis minimum feed (mm) | 0.01 |
| Worktable X-axis repeat positioning accuracy (mm) | ±0.02 |
| Worktable Y-axis repeat positioning accuracy (mm) | ±0.02 |
| Total power consumption (kW) | 7.5 |
| Power supply (three-phase five-wire) | AC380V 50Hz |
| Air source (MPa) | 0.6 |
| Equipment dimensions (L×W×H) (mm) | Approx. 5800×3200×2200 |
| Total weight (kg) | Approx. 4000 |
| Model | HX25080LNC |
| Configuration | Wire Saw Cutting |
Main Components (BOM)
| Frame/Carriage | Precision steel structure | Prominer CNC | 1 set | |
|---|---|---|---|---|
| Workpiece Clamping Mechanism | Precision steel structure + trapezoidal screw | Prominer CNC | 1 set | |
| Wire Frame | Structural components | Prominer CNC | 1 set | |
| Linear Guide Rail Kit | Linear guide rail | Domestic | 4 sets | |
| Precision Screw Kit | Ball screw | Domestic | 2 sets | |
| Guide Wheel Bearing Seat Kit | Guide wheel bearing seat | Prominer CNC | 4 sets | |
| Guide Wheel Bearings | Precision bearings | NSK or SKF | 8 pcs | |
| Pneumatic Components | Cylinders/Solenoid valves/Pressure regulators/Manual valves, etc. | Airtech/Equivalent | 1 batch | |
| PLC and Expansion Modules | Programmable logic controller | Mitsubishi/Inovance or equivalent | 1 set | |
| Touch Screen | Touch screen | Domestic | 1 set | |
| Wire Drive System | AC motor and inverter | Domestic | 1 set | |
| Control Motors and Drivers | Stepper motors | YAKO/Leisai | 2 sets | |
| Electrical Components | Protectors/Relays/Switches/Knobs, etc. | Delixi/Chint/Schneider or equivalent | 1 batch | |
| Guide Wheels | Φ350 | Prominer CNC | 4 pcs |
Working Principle & Configuration
HX25080LNC Wire Saw Cutting Machine
Description Main Components List Technical Specifications Key Features: XY two-axis orthogonal coordinate configuration enables automatic slicing and profiling cutting functions No cutting fluid required Equipped with internal dust extraction system
Main Configuration
Equipment Name: Loop Wire Saw Cutting Machine Model: HX25080LNC Brand: Prominer CNC Manufacturer: Prominer CNC Product Dimensions: L×W×H (mm) = 5800×3200×2200 (Approx.) Main Material: Precision steel structure Processing Objects: Graphite, carbon-carbon materials
Working Principle
Diamond micro-powder electroplated loop wire saw operates at high speed driven by motion mechanism to cut materials XY two-axis guide rail ball screw linear motion mechanism High-strength vice for material clamping Motion axes driven by stepper motors PLC control + NC wire cutting control system Transmission system equipped with lubrication system Dust extraction port configured at the wire exit on the lower plane of material
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.