The HX1600C is a Wire Saw Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.
Continuous one-way cut
Eliminates reverse marks and boosts throughput vs reciprocating designs.
Minimal kerf & finish
Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.
Multi-wire media
Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.
Servo tension control
Load-cell feedback keeps wire tension steady for consistent results.
Technical Specifications — HX1600C
| Model | HX1600C |
|---|---|
| Configuration | Wire Saw Cutting |
Main Components (BOM)
| Frame/Slide | Steel structure | Prominer CNC | 1 set | |
|---|---|---|---|---|
| Workpiece clamping mechanism | Precision machined parts | Prominer CNC | 1 set | |
| Wire frame | Steel structure | Prominer CNC | 1 set | |
| Main dust extraction port | Sheet metal | Prominer CNC | 1 set | |
| Wire frame protective cover | Sheet metal | Prominer CNC | 1 set | |
| Linear guide rail kit | Linear guide rail | Domestic | 4 sets | |
| Precision screw kit | Ball screw | Domestic | 2 sets | |
| Guide wheel bearing seat kit | Bearing seat | Prominer CNC | 4 sets | |
| Guide wheel bearings | Precision bearings | NSK or SKF | 8 pcs | |
| Pneumatic components | Cylinders/solenoid valves/pressure regulators/manual valves, etc. | Airtech/equivalent brand | 1 batch | |
| PLC and expansion modules | Programmable logic controller | Mitsubishi/Inovance or equivalent | 1 set | |
| Touch screen | Touch screen | Domestic | 1 set | |
| Wire drive motor and frequency converter | IP55 AC asynchronous motor and frequency converter | Domestic | 1 set | |
| Control motor and driver | Stepper motor | YAKO/Leisai | 2 sets | |
| Electrical components | Protectors/relays/switches/knobs, etc. | Delixi/Chint/Schneider or equivalent | 1 batch | |
| Guide wheels | Φ350 | Prominer CNC | 4 pcs |
Working Principle & Configuration
HX1600C Wire Saw Cutting Machine
Special Application : Dedicated for circular processing of integrated insulation buckets Description Major Components List Technical Parameters
Dual-Axis Configuration (Y/R Axes)
Y-axis : Overall slide movement for tool positioning. After positioning is complete, the Y-axis locks R-axis : Rotates to achieve circular cutting
Working Principle
Diamond micro-powder electroplated circular wire moves at high speed driven by the wire mechanism to cut the material Y-axis movement for tool positioning After wire threading and connection, R-axis rotates horizontally to achieve cutting Motion axes driven by stepper/servo motors PLC control + touch screen for parameter settings and motion control Automatic oil lubrication system Equipped with Φ120mm dust extraction port, can be connected to the central dust collection pipeline in the installation workshop via pipeline
Support & Service
After-Sales Service
Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.
Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.
A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.
Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.
Installation & Training
Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.
Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.
Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.
Operating Environment & Safety
Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.
A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.
Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.
Other Endless Wire Saw Machine Models
Unsure Which Model Fits Your Material?
Send us a sample – we’ll run a free test cut and recommend the optimal configuration with process parameters.