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Diamond Wire Saws

HX12070LNC Endless Wire Saw Machine

HX12070LNC Sand Wire Cutting Endless Wire Saw Machine from Prominer CNC. Continuous-loop wire for ultra-low kerf & superior surface For hard & brittle material cutting.

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HX12070LNC
HX12070LNC

The HX12070LNC is a Sand Wire Cutting machine in the Prominer CNC Endless Wire Saw Machine family. Endless (loop) wire saws run a continuous diamond- or abrasive-coated wire at high speed, delivering the thinnest kerf and finest surface finish of any wire-cutting method. Covering sand-wire, abrasive-wire and diamond-wire configurations across the HX, HXB, HXV, HXW, HXWB, HXVB, HXT and HXWV series, the Endless family handles everything from silicon ingot cropping to sapphire substrate slicing and large-format graphite blocks.

Continuous one-way cut

Eliminates reverse marks and boosts throughput vs reciprocating designs.

Minimal kerf & finish

Kerf as low as 0.2 mm; surface roughness <1 um, often no post-polish.

Multi-wire media

Configurable for sand / abrasive / diamond wire and wet or dry (HXWV) cutting.

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Servo tension control

Load-cell feedback keeps wire tension steady for consistent results.

Technical Data

Technical Specifications — HX12070LNC

Maximum workpiece length (mm) 1200
Maximum workpiece width (mm) 800
Maximum workpiece height (mm) 700
Worktable X-axis travel (mm) 1200
Worktable Y-axis travel (mm) 800
Sand wire length (mm) Approx. 6392
Sand wire diameter (mm) 0.35-1.0
Guide wheel specification Diameter 350mm
Number of guide wheel grooves 4
Sand wire speed (m/sec) 84 Max
Drive motor power (kW) 2.2
Drive motor maximum speed (RPM) 2840
Worktable X-axis minimum feed (mm) 0.01
Worktable Y-axis minimum feed (mm) 0.01
Worktable X-axis repeated positioning accuracy (mm) ±0.02/300
Worktable Y-axis repeated positioning accuracy (mm) ±0.02/300
Dust extraction port diameter (mm) 100
Total power consumption (kW) 5
Power supply (three-phase five-wire) AC380V 50Hz
Air source (MPa) 0.6
Equipment dimensions L×W×H (mm) Approx. 3000×2400×2200
Total weight (kg) Approx. 2800
Model HX12070LNC
Configuration Sand Wire Cutting

Main Components (BOM)

Frame/Carriage Precision steel structure Prominer CNC Set 1
Workpiece clamping mechanism Precision steel structure Prominer CNC Set 1
Wire frame Precision structural parts Prominer CNC Set 1
Main dust extraction port Sheet metal Prominer CNC Set 1
Linear guide rail kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat Prominer CNC Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinder/solenoid valve/pressure regulating valve/manual valve, etc. Airtech/equivalent brand Batch 1
PLC and expansion module Programmable logic controller Mitsubishi/Inovance or equivalent brand Set 1
Touch screen Touch screen Domestic Set 1
NC special shape control cabinet Independent electrical cabinet Domestic Set 1
Sand wire drive motor and inverter IP55 AC asynchronous motor and inverter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leisai Set 2
Electrical components Protector/relay/switch/knob, etc. Delixi/Chint/Schneider or equivalent brand Batch 1
Guide wheel Φ350 Prominer CNC Piece 4
Sand wire 6392-80 Prominer CNC Piece 1

Working Principle & Configuration

HX12070LNC Sand Wire Cutting Machine

The XY two-axis rectangular coordinate configuration enables automatic slicing functions. Equipped with a wire cutting CNC system, it can control two-axis interpolation linkage to achieve two-dimensional graphic cutting of materials. Description Main Equipment Parts and Components List Technical Specifications Common Applications: Processing of graphite insulation barrels and support feet for thermal field splicing Processing of spliced graphite parts for outer cylinders of hydrochloric acid synthesis furnace heat exchangers Processing of other non-standard special-shaped parts in graphite and carbon-carbon materials The equipment is internally equipped with dust collection pipelines that can be connected to external central dust collection system negative pressure pipelines.

Main Configuration (Including Major Mechanisms)

Equipment Name: Loop Sand Wire Cutting Machine Equipment Model: HX12070LNC Equipment Brand: Prominer CNC Manufacturer: Prominer CNC Product Dimensions: L×W×H (mm) ≈ 3000×2400×2200 Main Material: Steel structure Processing Object: Isostatic pressed graphite

Working Principle:

Diamond micro-powder electroplated loop sand wire achieves material cutting through high-speed movement driven by the wire transport mechanism XY two-axis guide rail ball screw linear motion mechanism Motion axes driven by stepper motors PLC control + NC wire cutting control system Manual oil injection lubrication system Equipped with Φ100mm dust extraction port, which can be connected to the central dust collection pipeline in the installation workshop through pipelines Note: Individual parameters may be fine-tuned according to functional requirements when ordering. Accurate parameters shall be subject to the documents provided with delivery.

Support & Service

After-Sales Service

Every Prominer CNC diamond wire saw is backed by a 12-month standard warranty covering the machine frame, drive system, and CNC control unit against manufacturing defects. Extended warranty and annual service contracts are available on request.

Our technical team provides remote diagnostics within 24 hours of a reported issue and dispatches field engineers for on-site intervention in major markets. All machines ship with detailed acceptance test reports and spare-parts lists.

A lifetime supply of genuine wear components and consumables — guide wheels, wire-transport assemblies, tensioning systems, and cutting wire — is stocked at regional warehouses to keep your line running with minimal downtime.

Free firmware and control-system upgrades are included for the first two years, ensuring your equipment keeps pace with the latest slicing recipes and safety standards.

Installation & Training

Installation and commissioning are performed by certified Prominer CNC engineers, including machine leveling, axis alignment, and a full dry-run acceptance test against the agreed tolerances before sign-off.

Operator training covers safe operation, wire threading, tension setting, feed-rate optimization, and basic troubleshooting. Maintenance training covers lubrication points, guide-wheel replacement, and preventive maintenance schedules.

Training materials — operation manuals, video guides, and a illustrated spare-parts catalog — are delivered in digital form at handover, with optional on-site refresher sessions for new staff.

Operating Environment & Safety

Install the machine in a clean, level workshop with an ambient temperature of 5–40 °C and relative humidity below 85%. Avoid direct sunlight and corrosive atmospheres.

A stable three-phase power supply and a dedicated coolant / cutting-fluid circulation and filtration system are required. The working zone must be equipped with dust extraction (recommended port ≥ Φ100 mm) and adequate lighting.

Operators must wear protective eyewear and cut-resistant gloves. Loose clothing, ties, and jewelry are prohibited near the moving wire. Emergency stop buttons must remain unobstructed at all times.

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